Optimizing the production chain with advanced tracking systems
At a Glance
LabG, a manufacturing company, needed to effectively and accurately track the production chain within its facility. The existing system could not provide real-time data and did not allow for predictive management of operations. LabG turned to us to develop a solution that could improve the visibility and efficiency of their production.
Key Process
Implementation of UWB and RFID Sensors
To ensure accurate traceability, we installed Ultra-Wideband (UWB) and RFID sensors at all workstations and transport systems. UWB sensors provide real-time location, while RFID sensors automatically record checkpoints, monitoring the entry and exit of each operation.
Cloud Platform for Data Collection and Orchestration
We developed a robust cloud platform capable of receiving and orchestrating all the information from the sensors. This centralized platform allows real-time data aggregation, offering a complete and detailed view of the entire production process.
Advanced Data Analysis for Optimization Strategies
Thanks to the large amount of data collected, we were able to develop strategies for different work channels. Data analysis allowed us to identify optimal paths and reduce production times, improving overall efficiency.
Bottleneck Monitoring and Prediction
Using the obtained metrics, we were able to verify and predict potential bottlenecks in the production process. This continuous monitoring allowed for timely intervention, avoiding delays and optimizing workflow.
Outcomes
The collaboration with LabG demonstrated the effectiveness of advanced data analysis and tracking technologies in significantly improving production management. Our solution not only met the company's immediate needs but also laid the foundation for future optimizations.
+1000
assets tracked in real-time
60 min
daily time saved in asset tracking
-25%
reduction in bottlenecks